A super tech is a person with a blend of practical experience and engineering know how. Decades of operations have proven that a super tech is more valuable than an engineer for asset optimisation. Faced with a digital future there will be an increasing need for super techs and this course starts the process of creating super techs to troubleshoot and creatively optimise operations.
Combining our understanding and optimising series of courses into a super tech programme is designed to help new process or other discipline engineers and operators get the most out of plant equipment. For engineers, theory is one thing practice is another. For operators, many have never been introduced to the theory in a way they can understand.
These courses use simulation models to explore unit operations, establishing how each piece of equipment works and consequently how to maximise the performance of each unit.
Operations engineering support teams, technicians and panel operators will all benefit from this course. New process engineers and engineers from other disciplines will also gain from practical advice to complement the theory from school. Technicians should have at least three years field experience, engineers do not require any experience.
The course starts with a practical introduction to basic physics and chemistry. No maths, no equations, just simple observational explanations of relevant concepts.
Each element of each unit operation is then explained in the context of the contribution it makes to process plants. The explanation includes the process dynamics explaining how each piece of information is used to select the appropriate control techniques and hence the performance of the operation.
We then include our process control course to bring all the concepts together into optimising the performance of a complete process plant.
This whole course has been prepared to build from first principle concepts that we then explore with computer simulations allowing us to understand the concepts in action.
Building on a thorough understanding of the basics, each participant will be introduced to our concept of optimisation such that they can explore and understand a unique operation and apply the appropriate adjustments to operation.
At the end of the course delegates will be able to identify operating problems and take the appropriate action to investigate and remedy issues.
In our experience, academia often lacks practicality, particularly how unit operations are regulated by process control. Conversely, most operators are perfectly capable of understanding theory so long as it is explained practically.
This programme aims to provide understanding of unit operations through practical exercise, and an appreciation of control and optimisation requirements.
We will use a range of simulation models to explore operation, measure process dynamics, test control techniques; just as you would do onsite. We limit the theory to what you need to know to understand the practical exercise of distillation.
Your job in the real world of operations is not to develop new techniques, we can leave that to the many specialists out there, your job is to apply known techniques to get the maximum benefit in production optimisation.
This course has been prepared to meet the specific requirements of engineers and operators who together need to gain confidence and competence in process plant optimisation.
You will learn to:
- Identify and explain each element of unit operations
- Understand the purpose of each element
- Understand the unit process dynamics
- Interact with the control system
- Run optimisation experiments
- Maximise efficiency and performance
Howard Thomas has advocated practical approaches to handling complexity for over 20 years. He has a unique ability to make the complex clear for his clients and audiences.
He combines an in depth technical background with a wide ranging business experience but is probably best known for his engaging style of presentation.
He is formally technically accredited as a Fellow of Engineers Australia and a Chartered Professional Chemical Engineer and has worked on hydrocarbon installations all over the world, from roles as a technician to executive consultancy.