Understanding and Optimising CCC Systems

Dynamic compressors suffer from surge adding to the complications with their operation and maintenance. Compressor Controls Corporation (CCC) built a business around what was then the most advanced anti-surge system, extending their business into the overall control of compression trains.

Many operations treat their CCC systems as black boxes and hence miss out on an opportunity to optimise their compression performance. These same principles apply to many compressor vendor technologies that have subsequently caught up with CCC.

Our understanding and optimising series of courses is designed to help new process or other discipline engineers and operators get the most out of plant equipment. For engineers, theory is one thing practice is another. For operators, many have never been introduced to the theory in a way they can understand.

These courses use simulation models to explore unit operations, establishing how each piece of equipment works and consequently how to maximise the performance of each unit.

Target Audience

Operations engineering support teams, technicians and panel operators will all benefit from this course. New process engineers and engineers from other disciplines will also gain from practical advice to complement the theory from school. Technicians should have at least three years field experience, engineers do not require any experience.

Course Topics

The course starts with a practical introduction to basic physics and chemistry. No maths, no equations, just simple observational explanations of relevant concepts.

Each element of dynamic compressor control system is then explained in the context of the contribution it makes to compressor performance and protection. Due to the more complicated nature of dynamic compressor control we also consider the relevant final control elements. The explanation includes the process dynamics explaining how each piece of information is used in designing these advanced control techniques.

This whole course has been prepared to build from first principle concepts that we then explore with computer simulations allowing us to understand the concepts in action.

Building on a thorough understanding of the basics, each participant will be introduced to our concept of optimisation such that they can explore and understand a unique operation and apply the appropriate adjustments to operation.

At the end of the course delegates will be able to identify operating problems and take the appropriate action to investigate and remedy issues.

Course Overview

In our experience, academia often lacks practicality, particularly how unit operations are regulated by process control. Conversely, most operators are perfectly capable of understanding theory so long as it is explained practically.

This programme aims to provide understanding of dynamic compressor control through practical exercise, and an appreciation of control and optimisation requirements.

We will use a range of simulation models to explore operation, measure process dynamics, test control techniques; just as you would do onsite. We limit the theory to what you need to know to understand the practical exercise of controlling dynamic compressors.

Your job in the real world of operations is not to develop new techniques, we can leave that to the many specialists out there, your job is to apply known techniques to get the maximum benefit in production optimisation.

Learning Objectives

This course has been prepared to meet the specific requirements of engineers and operators who together need to gain confidence and competence in centrifugal compression.

You will learn to:

  • Identify and explain each element of compressor control systems
  • Understand the aspects of CCC control
  • Understand the purpose of each element
  • Understand the unit process dynamics
  • Interaction between process control and compressor protection
  • Run optimisation experiments
  • Maximise compression efficiency and reliability

Facilitator

Howard Thomas has advocated practical approaches to handling complexity for over 20 years. He has a unique ability to make the complex clear for his clients and audiences.
He combines an in depth technical background with a wide ranging business experience but is probably best known for his engaging style of presentation.

He is formally technically accredited as a Fellow of Engineers Australia and a Chartered Professional Chemical Engineer and has worked on hydrocarbon installations all over the world, from roles as a technician to executive consultancy.